For manufacturing & automation

When off-the-shelf machines can't do what you need.

Custom mechatronic devices that combine precision mechanics, electronics, and PLC-based control — purpose-built for your specific automation challenge.

The problem

Standard machines, non-standard requirements

Your process has requirements that no catalog machine covers. You need a specific motion profile, a custom gripping mechanism, a unique assembly sequence — and the standard equipment either can't do it or requires so many modifications it's barely recognizable.

Building custom devices requires integrating mechanics, electronics, and control software as a single system. That's three engineering disciplines that need to work in perfect sync.

Pain points you recognize

  • !No off-the-shelf equipment for your specific automation task
  • !Modifications to standard machines that create reliability issues
  • !Disconnected mechanical, electrical, and controls engineering
  • !PLC programming that doesn't account for mechanical dynamics
  • !Long commissioning times from integration problems

Sound familiar?

What hasn't worked

1

Modifying catalog machines beyond their design intent

2

Separate vendors for mechanical, electrical, and controls — with nobody owning integration

3

In-house builds without PLC programming or control system expertise

4

Overseas custom machines that don't meet local safety and quality standards

Our approach

One team: mechanics, electronics, and controls

We design the mechanism, the drive electronics, and the PLC control program as a unified system. Every component is chosen to work together — not bolted on after the fact.

01

Functional specification

We define what the device must do — motion profiles, cycle times, forces, precision — and translate that into a mechanical and control concept.

02

Mechanical design

3D CAD design with FEA simulation for critical components. Designed for manufacturability and maintainability from the start.

03

Electronics & PLC

Drive selection, sensor integration, safety circuits, and PLC program development. Siemens, Beckhoff, Allen-Bradley — we work with your platform.

04

Build & commission

Assembly, wiring, PLC programming, and full commissioning at your site. We stay until the device runs at target cycle time.

05

Documentation & handoff

Full electrical schematics, PLC source code, mechanical drawings, and maintenance documentation. Your team can service it independently.

Results

What a purpose-built device gives you

Exact fit

A machine designed for your process, not adapted from something else.

Reliable integration

Mechanics, electronics, and controls designed as one system.

Faster commissioning

Integrated development means fewer surprises at startup.

Full ownership

Complete documentation and source code. No vendor dependency for maintenance.

Need a machine that doesn't exist yet?

Describe the automation challenge. We'll tell you if a custom device is the right answer — and what it takes to build one.